The future research direction of winding machine should be carried out from the following aspects:
(1) Analyze the production process of automatic transformer winding machine, design the overall scheme of winding machine, analyze the mechanical structure design of winding host, tension adjustable wire release frame, automatic wire arrangement device, main and secondary insulation layer supply and drive device, and establish the control system of automatic transformer winding machine. It includes three parts: Befuk control system, three axis servo system of winding machine and three parts of tension control servo system, and carries on the hardware selection and design and the design of software.
(2) the design of automatic line control system, according to the structure of the coil can be designed to select winding geometry, ac servo system as the core of high precision line drive mechanism operation, winding spindle and line agencies separation drive, for spindle speed and the line direction change caused by winding error, using inertia error compensation method, To align coil turns tightly with each other. Will rectangular coil winding the particularity in the process of analyzing the simulation curve, as compared with traditional wire tension control scheme, design of a compensation mechanism of wire tension with buffer control scheme, under the two kinds of schemes of winding experiments respectively, according to the comparative analysis of the experimental results verify the designed automatic vent line whether control system has good performance.
(3) The winding structure of the rectangular transformer is modeled and analyzed, and the insulation belt tension control system scheme is established. The stress analysis of each component of the system is carried out and the mathematical model is established. A multi-input single-output MISO insulation belt tension controller is designed to achieve the stability of the insulation belt winding tension control. The winding radius, winding Angle and winding tension value are simulated and analyzed in Simulink system, and the rationality of the controller is verified according to the simulation results. In the actual transformer winding process, when the winding tension setting value is adjusted at different winding speeds, it is verified whether the band tension controller designed in this paper has good performance.
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Email： ton@vine-tech. com
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181-5732-8777 
ton@vine-tech. com
